Tuesday, January 31, 2012

Class Schedule - an overview


• 01: Welcome and Overview of the class and of the 5DX system.
• 02: Theory of Operation, Hardware and Safety
− How the 5DX works
− Anatomy of the 5DX hardware.
− Safety
• 03: Test Program Development Overview and start the development.
− The first panel to be programmed will focus on teaching the overall
development process and three specific test algorithms.
− The second panel to be programmed will repeat the process and teach the
algorithms in greater detail.
• 04: CAD Translation
− Translate the CAD description of the Zorro Board into a "project" that
the 5DX software will use during the development of the test.

05: Finish the Panel Description.
- The first step is to translate the CAD data, but this does not provide all
the information needed by the 5DX to test the panel.
- Discover what details are missing and add those details.
- The first compile may generate errors and warnings.
• Learn to read the compilation (translation) report.
• Learn how to make unimportant warnings disappear.
- Use the Program Advisor to check your descriptions. While a description
may be syntactically correct (passes the compiler), it may not be
logically correct. Use the Compiler and the Advisor before continuing.
- Troubleshoot your work so errors are found and corrected quickly.
• 06: Transfer to the 5DX.
- When the description is complete, archive the development into the CAD
Database. This database is used at the 5DX to load the development and
begin testing.
Day 3
• 07: First Time at the 5DX
- Use the CAD Database to complete the transfer of the test development
from the Test Development Workstation (TDW) to the 5DX controller.
− Load the panel into the 5DX.
− Use the Alignment tools to locate the exact position of the panel. The
first time this is done, it is a manual process.
− Use the Surface Map tools to create a contour map of the panel. This tells
the 5DX about board warpage. Given those details, the system can
maintain properly focused images even where the panel is warped.
− View Verifier - Verify that the images and the data translated from the
CAD agrees. Also, verify the quality of the images. Out of focus images
are difficult to use.
− Collect images - Update the development work in the TDW's CAD
Database and capture images of the panel, copying those images to the
TDW.
• 08: Overview of the Tuning Process.
− Become familiar with the tools used when turning on tests.

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